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Wheel Hub Dynamometer System

 
JKT's Wheel Hub Dynamometer System (WHD) is developed for automotive autonomous driving testing, and can also be applied to high and low temperature environments as well as sunlight simulation testing. WHD adopts a brand-new design concept. It consisting of two/four integrated wheel hub Dyno which rotates the hub relative to the rim when the wheel is in a standing position.
In contrast to chassis dyno or shaft coupling test bench, this wheel hub dyno does not need complex infrastructure. By using distributed turntable, different steering angles can be set, which also allows speed-dependent steering counter forces to be taken into account
 
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1.1 Core Product Advantages

(1)High-precision Vehicle-level Wheel-side Testing, Restoring Real Vehicle Working Conditions

Anhui Jingke wheel hub dynamometer system adopts a direct wheel-end loading structure, which does not require disassembling the vehicle powertrain and can perform independent loading tests on all four wheels of the complete vehicle. Equipped with high-precision torque and speed acquisition modules, the system features high test accuracy and fast dynamic response. It can accurately simulate real road conditions such as driving resistance, gradient resistance and inertial resistance, and perfectly reproduce national standard working conditions including WLTC, CLTC and NEDC. It solves the common problems of traditional chassis dynamometers such as roller slipping, poor fitting degree and large test deviation, enabling test data to be highly consistent with real road driving status.

(2)Four-quadrant Bidirectional Operation, High Efficiency and Energy Saving

The equipment supports four-quadrant bidirectional loading operation, enabling driving loading and reverse dragging braking simulation. It fully covers full-condition tests including vehicle acceleration, coasting, deceleration, regenerative braking and climbing. The regenerative electric energy generated during tests can be recycled inside the system, and surplus power can be fed back to the power grid. It effectively reduces long-term power consumption costs for vehicle durability and energy consumption tests, and adapts to long-hour and large-batch vehicle calibration and reliability tests for automobile enterprises.

(3)Non-destructive & Rapid Installation, Compatible with All Vehicle Types

Designed with lightweight and modular structure, the system features simple and rapid installation without modifying the vehicle chassis or body structure, completely retaining the original factory state of the vehicle. It is widely compatible with fuel vehicles, pure electric vehicles, hybrid vehicles, as well as various passenger cars, commercial vehicles and engineering vehicles. It supports tests for 2WD, 4WD and time-sharing 4WD models with strong universality, greatly reducing vehicle model switching test costs and equipment adaptation cycle.

(4)Compatible with AD/ADAS Function Testing with High Intelligence

The system supports full-vehicle dynamic condition simulation, perfectly matching the function verification of autonomous driving and advanced driver assistance systems (AD/ADAS), including adaptive cruise control, lane keeping, automatic emergency braking and other scenario tests. The supporting intelligent measurement and control software enables automatic condition editing, unattended testing, and synchronous data acquisition and comparative analysis. Compatible with mainstream third-party calibration equipment, it meets the intelligent R&D and compliance testing requirements of complete vehicles.

(5)Full Standard Compliance with Authoritative & Reliable Test Data

Strictly complying with GB/T, ISO, SAE and other domestic and international standards for vehicle performance, energy consumption and durability tests, the equipment can generate compliant and valid vehicle test reports. It is widely applied in new product R&D, performance calibration, energy consumption certification, offline quality inspection and third-party compliance testing for automobile enterprises.

1.2 Main Functions of the Test Bench

(1)Vehicle Road Load Simulation Test

(2)Vehicle Driving Range Test

(3)Vehicle High/Low Temperature Environment Test (equipped with an climate chamber)

(4)Cycle Condition Test

(5)Acceleration and Deceleration Test

(6)Differential Test

(7)ADAS Test (equipped with an ADAS test system)

(8)Steering Test

(9)ABS/ASR Test

(10)ESC/ESP Test

(11)AEB Test (maximum acceleration: 7.85 m/s², vehicle weight ≤ 3 tons)

(12)ADAS EMS test

(13)Typical Dyno parameters:

(14)Rated power:200kW

(15)Rated torque:2000N.m

(16)Max. speed:3000rpm

(17)Max. torque:3000N.m @ 60s,4000N.m@10s

(18)Inertia :0.2kg.m2

(19)Cooling :water cooling

(20)Operation temperature:-40℃~65℃

With the development of intelligent driving systems, coupled with the growing complexity and criticality of traffic conditions, the verification processes for these functions have become correspondingly more sophisticated, stringent and costly. Real-world testing is particularly constrained, as an increasing number of relevant traffic scenarios can only be evaluated within limited scopes.

Restrictions are especially pronounced for testing of hazardous operating conditions.

The resulting ViL solution is particularly well suited for the evaluation of automated driving functions. Optionally in combination with AD / ADAS hard- and software.

The advanced vehicle-in-the-loop (VIL) testing methodology has been fully developed to facilitate safe, repeatable and efficient vehicle function testing.

The application of advanced VIL in the field of intelligent driving enables functional and integration tests to be completed early in the development cycle. Since the vehicle is physically secured to the dynamometer, the system significantly enhances testing safety.

Additionally, as testing is conducted indoors, all environmental parameters (humidity, ambient light, temperature, etc.) can be precisely controlled, thereby ensuring test repeatability.

1.3 Main Functions of the Advanced Vehicle-in-the-Loop in the Development Process of Intelligent Driving

(1)Vehicle-level testing, making up for the deficiencies of HIL testing in the highly integrated level of vehicle systems

(2)Application of real torque and speed, serving as a key verification link between simulation and actual vehicle road testing

(3)Verification of vehicle behavior, braking safety systems, ADAS and autonomous driving control decision-making systems

(4)Testing, verification and optimization of the reliability of control strategies and embedded systems

(5)Development of autonomous driving & ADAS and related test verification

Wheel-Hub-Dynamometer-System02.jpg

1.4 FAQ

Q1: What products can Anhui Jingke vehicle powertrain test system test, and what test conditions and standards does it adapt to?

A1: This system can fully test the complete powertrain of new energy pure electric, hybrid vehicles and construction machinery vehicles, including core components such as drive motors, reducers, gearboxes, and three-electric integrated power systems. It supports full-dimensional tests including dynamic performance, transmission efficiency, durability reliability, NVH vibration and noise, high and low temperature environment coupling, and brake feedback. It adapts to national standard working conditions such as WLTC and NEDC as well as custom extreme working condition simulation. Strictly complying with GB/T, IEC, SAE, CISPR25 and other industry standards, it meets the full-process requirements for R&D, testing and certification of complete vehicles and parts.

Q2: What are the core differences and advantages between a wheel hub dynamometer and a traditional roller chassis dynamometer?

A1: Traditional roller dynamometers simulate road conditions through roller-tire contact, which easily causes slipping, tire deformation errors and poor fitting, resulting in limited test accuracy. Our wheel hub dynamometer applies direct loading at the wheel end without roller media, eliminating slipping errors fundamentally. It accurately restores road resistance, inertia and slope conditions with higher test accuracy and better repeatability. It requires no vehicle disassembly or structural modification and maintains the original vehicle state, making it more suitable for high-precision vehicle energy consumption, dynamic performance and durability calibration tests.

Q3: What vehicle types and test conditions does this wheel hub dynamometer system support? Can it be used for ADAS function verification?

A2: This system is fully compatible with fuel vehicles, pure electric vehicles and hybrid vehicles, covering passenger cars, commercial vehicles and special engineering vehicles with 2WD, 4WD and time-sharing 4WD. It supports full-condition tests including vehicle dynamic performance, fuel/electric economy, cruising range, climbing performance, high/low temperature durability and brake energy feedback. It is adaptable to standard driving cycles such as CLTC, WLTC and NEDC as well as custom dynamic conditions. With accurate real-time road load simulation, the system fully meets dynamic scenario testing and performance verification requirements for AD and ADAS functions.

Q4: Is the equipment complicated to install? Is the test energy consumption high? Does it support long-term durability tests?

A3: Adopting a modular quick-assembly design, the equipment is easy and fast to install. No vehicle or laboratory structural modification is required, and the original vehicle state is completely retained with no test damage. Equipped with four-quadrant energy-saving operation technology, the system recycles regenerative power internally and feeds surplus power back to the grid, greatly reducing long-term energy consumption costs. It supports 24-hour unattended automatic durability tests and batch cyclic tests with high stability and low failure rate, fully meeting industrialized, large-batch and long-cycle vehicle R&D and testing demands.

 

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