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EMC Steering Robot


With the rapid popularization of ADAS and steer-by-wire systems, vehicle EMC regulations require formal testing under dynamic steering conditions. Traditional manual steering operation leads to inconsistent angles, unstable working conditions and poor data repeatability. Human body entering the chamber will introduce extra electromagnetic interference, raising background noise and invalidating test results. In addition, steer-by-wire vehicles cannot maintain fixed steering angles by manual operation.
To solve the above industry pain points, Anhui Jingke Inspection Technology independently developed the EMC Steering Robot. Specially designed for anechoic chamber EMC environments, it realizes fully automatic, high-precision and standardized dynamic steering EMC testing for complete vehicles, meeting the latest certification requirements of CISPR 25, GB/T 18655 and ECE R10.
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Product Description

During actual vehicle operation, motors, electronic controls, on-board electronic devices and other components create a complex electromagnetic environment, which is highly likely to cause electromagnetic interference to the steering system. Insufficient immunity of the steering system may result in steering jitter, loss of power assistance, or even loss of control, leading to fatal accidents especially under autonomous driving scenarios.

Conducting electromagnetic compatibility (EMC) immunity tests on the steering system verifies its stability in strong electromagnetic environments in advance, accurately identifies weak points in anti-interference performance, and eliminates potential safety hazards caused by electromagnetic interference at the source. This provides critical support for the safe operation of electrified and intelligent vehicles and the reliable implementation of autonomous driving functions.

JKT EMC steering robots are specially designed for electromagnetic interference (EMI) tests. Steering wheel diameters and steering torques vary among different vehicle models, and JKT provides customized solutions for different vehicles.

1.1 Core Product Advantages

(1)Ultra-low EMI Design for Pure Chamber Environment

Adopts full electromagnetic shielding and low-radiation structure. No stray interference is generated during operation, which will not raise the chamber background noise. It fully meets CISPR 25 Class 5 strict test standards and ensures accurate and reliable vehicle EMC test data.

(2)High-precision & Consistent Steering Control

Supports precise angle positioning, uniform rotation and dynamic steering simulation. It reproduces full driving conditions such as straight driving, fixed cornering and lane keeping with stable and repeatable actions. It completely eliminates manual operation errors and greatly improves test consistency.

(3)Full Vehicle Compatibility, Steer-by-wire Supported

Compatible with fuel vehicles, new energy vehicles and intelligent driving models. It perfectly adapts to steer-by-wire vehicles without mechanical assist, filling the technical gap of manual operation failure for new-generation vehicle dynamic EMC tests.

(4)Unmanned Automatic Testing & High Efficiency

Replacing manual operation, it supports long-term, multi-cycle and unattended automatic testing. It avoids human fatigue errors, improves laboratory operating efficiency and maximizes anechoic chamber utilization for mass vehicle calibration and certification projects.

(5)Lightweight & Fast Deployment

Integrated lightweight structure requires no modification to vehicles or chambers. Fast clamping and plug-and-play deployment. It does not affect vehicle grounding and standard wiring layout, fully complying with official EMC test specifications and applicable to all types of anechoic chambers.

 

1.2 Function and EMC performance:

Immunity:

(1)Continuous field strength:200V/m

(2)Frequency range:10kHz~18GHz

Function:

(1)Angle range and rotation speed control

(2)Angle range and steering torque control

(3)Comparing the torque-angle/speed-angel curve under interference with the curve under normal operating conditions.

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1.3 FAQ

Q 1: Will the EMC steering robot generate electromagnetic interference and affect vehicle EMC test results?

A1: No. Specially customized for anechoic chamber EMC environments, the robot adopts a fully shielded, low-radiation and non-magnetic design. All core components are shielded to eliminate stray electromagnetic radiation during operation. It maintains ultra-low background noise without interfering with vehicle RE and CE test accuracy, fully complying with strict CISPR 25 Class 5 standards for accredited tests.

Q 2: Is this robot compatible with steer-by-wire vehicles and solve manual dynamic test difficulties?

A2: Yes, it perfectly adapts to steer-by-wire models. Manual operation cannot maintain fixed steering angles for non-power steer-by-wire vehicles, leading to invalid dynamic tests. This robot stably simulates full dynamic conditions such as fixed cornering, sine swing and lane keeping. It is compatible with fuel vehicles, new energy vehicles and intelligent drive-by-wire models, solving the dynamic EMC test pain points of new-generation vehicles.

Q 3: What are the core advantages of using a steering robot for dynamic EMC tests compared with manual operation?

A3: It realizes standardized, traceable and unmanned high-efficiency testing. Manual operation suffers from angle deviation, unstable working conditions, human fatigue and extra human electromagnetic interference, resulting in poor data repeatability and invalid certification results. The robot provides high-precision and highly consistent steering control, supports long-term unattended cyclic tests, greatly improves laboratory efficiency and fully meets global dynamic EMC compliance specifications.

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